Carl Zeiss coordinate measuring machine from Germany

The following is a detailed introduction to the Carl Zeiss coordinate measuring machine from Germany:

1. Brand and technical background:

Carl Zeiss is a century old leader in the field of optics and precision engineering in Germany. His Coordinate Measuring Machine (CMM) is renowned for its nanometer level accuracy and industrial grade reliability, and is widely used in quality control, product development, and reverse engineering in the manufacturing industry. It is known as the benchmark for global precision measurement.

2. Core product series

Zeiss CMM provides multi-level solutions for different scene requirements:

(1) CONTURA series

-Positioning: A workshop level cost-effective model that balances precision and efficiency.   

-Characteristics:

-Adopting VAST XT gold scanning sensor, supporting both contact and non-contact measurements.   

-Dynamic temperature compensation technology to adapt to temperature fluctuations in the workshop environment.   

-Optional RDS rotating probe for complex angle measurement.   

-Application: Rapid inspection of automotive parts, molds, and general machinery.   

(2) PRISMO series

-Positioning: Ultra high precision laboratory level measurement system.   

-Characteristics:

-Precision ceramic guide rails and air bearings reduce friction and thermal deformation.   

-Multi probe system (such as XDT 3D laser scanning) with an accuracy of 0.5 microns.   

-Supports nanometer resolution grating ruler, suitable for ultra precision workpieces.   

-Applications: aviation engine blades, optical components, precision molds.   

(3) ACCURA series

-Positioning: Multi functional composite measurement platform.   

-Characteristics:

-Integrated contact probe, laser scanning, and optical imaging.   

-High speed scanning (thousands of points per second), supporting complex surfaces such as turbine blades and medical devices.   

-Anti vibration design, suitable for factory environments.   

(4) DuraMax series

-Positioning: Economical entry-level machine, easy to operate.   

-Characteristics:

-Modular design, supporting subsequent sensor upgrades.   

-ZEISS CALYPSO Basic software simplifies the programming process.   

-Application: Dimensional inspection of bulk parts for small and medium-sized enterprises.   

3. Core technological advantages

(1) High precision sensing technology

-VAST active scanning probe: dynamically adjusts measurement force to avoid workpiece scratches, with a scanning speed of up to 500 points per second.   

-LineScan laser scanning: non-contact measurement with an accuracy of 1 micron, suitable for soft materials or microstructures.   

(2) Intelligent temperature control and stability

-Zeiss temperature compensation algorithm: Real time correction of thermal expansion errors through multi-point sensors.   

-Ceramic and granite structures: The material has an extremely low coefficient of thermal expansion, which increases long-term stability by 30%.   

(3) Multi sensor fusion

-Supports free switching of sensors such as contact probes, lasers, white light, optical imaging, etc., covering various materials such as metal, plastic, ceramics, etc.   

4. Software System: ZEISS CALYPSO

-Automated programming: Directly import CAD models, automatically generate detection paths, saving 70% of programming time.   

-3D Deviation Analysis: Visualized color difference chart displays the deviation between the workpiece and the design model, supporting the generation of inspection reports that comply with ISO standards.   

-SPC statistical process control: Real time monitoring of production trends and early warning of quality fluctuations.   

-Offline simulation: Simulate the measurement process in a virtual environment to avoid collision risks.   

5. Typical application scenarios

 Industry Testing Object  Zeiss Solution

Automotive manufacturing Engine cylinder block, gearbox, body welding  CONTURA series+VAST XT scanning

Aerospace Turbine blades, landing gear structural components  PRISMO series+XDT laser scanning

Medical equipment Surface contour of artificial joints and dental implants  ACCURA series+white light sensor

Electronics Industry Phone Case, Chip Packaging Size DuraMax Series+Optical Imaging Probe

6. Industry certification and services

 International standard certification : Complies with precision standards such as ISO 10360 and VDI/VDE 2617.   

Global Service Network: Zeiss provides 24/7 remote support, on-site calibration, and training services.   

Customized solution * *: Provide customized measurement systems for special workpieces (such as ultra large or micro nano scale).   

7. The core value of Zeiss CMM

Accuracy From micrometer level to sub micrometer level, meeting the most stringent industrial standards.   

-Efficiency: Automated measurement processes shorten inspection cycles and support intelligent manufacturing (Industry 4.0).   

-Flexibility: Modular design adapts to future technological upgrades.   

 Summary

The Zeiss coordinate measuring machine is not only a measuring tool, but also the core node of digital quality management. Its technological advantages cover ultra precision requirements from workshop sites to laboratories, combined with intelligent software and global services, continuously promoting the manufacturing industry towards "zero defect production".